Okay, so, I decided to make a custom 49ers jersey. It started with a pretty simple idea: I wanted something unique, something that wasn’t just a standard off-the-shelf jersey. I’m a huge 49ers fan, and I figured, why not?

First thing I did was source the blank jersey. I found a pretty decent quality blank online, the right size, and a color I liked. It wasn’t cheap, but it felt better than some of the cheaper options I saw. Then came the hard part: the design.
I spent ages sketching ideas. I’m not an artist, trust me. I ended up with something pretty basic, but it worked for me. I wanted a simple number, not a player’s number, just something personal. I also added a small, custom patch on the sleeve. Nothing too crazy.
Next, I needed to get the design onto the jersey. I considered a few options; ironing on some vinyl, hand-painting, even some fancy screen-printing stuff. Ultimately, I went with iron-on vinyl. It was the least messy, and honestly, I’m not the most patient guy.
The iron-on process was… an adventure. I followed the instructions carefully (mostly!), and I practiced a few times on some scrap fabric first. I ended up burning a small hole in my practice fabric, but luckily the actual jersey survived intact. It took a few tries to get it just right. The vinyl was a little stubborn in places, but I managed to get a pretty clean finish eventually.
Finally, the last step was sewing on that little sleeve patch. I’m not exactly a sewing pro. This was probably the most challenging part. I used my wife’s sewing machine – she wasn’t thrilled but she eventually gave in. It looked pretty amateurish when I first finished it, but a few more passes with the machine and some careful trimming cleaned it up enough to pass.
And there you have it. My custom 49ers jersey. It’s not perfect; it’s got a few little imperfections, but it’s unique, and that’s what matters to me. I wore it to the game last week, and I got a few compliments, which was pretty cool. The whole process took a few evenings, some frustration, and a little bit of help from my wife, but it was totally worth it. I learned a few new things too, which is always a bonus. Maybe I’ll try another one someday – maybe even try screen-printing next time.